Quoted from 22troy:I have a Beatles Gold on location at my Arcade bar and noticed a while back the first 2 inserts coming out of the shooter lane were getting beat. I applied Mylar to the area and it progressively got worse. I had another Beatles Gold prior to this one, and didn’t have this issue so this playfield does seem defective. On the first insert half of the insert is gone and the second insert is on its way to breaking through. I’m waiting to hear back from Stern to see if they will do anything to remedy this, but I don’t have high hopes.
I’ve never had this issue in over 20 years of collecting pinball machines. Also this isn’t me bashing Stern because I’ve always liked their products. I know stuff happens. I was going to attempt to swap out the inserts, but that’s something I’ve never done before. Any help would be appreciated. I’m thinking of heating up the insert from the bottom to pop them out, but wondering if I need to score of what’s left of the clearcoat to prevent chipping the playfield. Let me know your thoughts. Thanks!
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Wow, that's nasty. Ball-launching right onto inserts repeatedly is apparently a bad idea. Who knew? No one at Stern, apparently.
Removing inserts from a cleared playfield is not for the faint of heart. As you suspected, you need to score the top to free it from the clear, then heat up the glue underneath and tap it out while the glue is still hot, then put in the replacement insert, level it, put some clear nail polish to fill the groove on top between the insert and the playfield clear, then re-glue the bottom to set it. Lots of places for that to go wrong.
Whatever way you go, I'd see if stern has any playfields and buy one of those so it's available when this comes off route. They'll just be harder to get in the future as time goes on until they're eventually unobtanium. Once you eventually swapped it out, you could send the old playfield out to have the broken inserts replaced and the whole thing recleared by someone like Ron Kruzman (https://pinside.com/pinball/forum/topic/kruzman-monthly-playfield-thread).